First, the product overview of horizontal single-stage explosion-proof pipeline centrifugal pump:
The horizontal single-stage explosion-proof pipeline centrifugal pump is designed and manufactured according to the advanced technology at home and abroad. It is designed and manufactured in strict accordance with the international standard and the latest national pipeline centrifugal pump standard JB/T53058-93. The horizontal centrifugal pump is optimized by domestic advanced hydraulic model. At the same time, according to the use of temperature, medium and other different in the generation of hot water pumps, high-temperature pumps, chemical pumps, oil pumps, etc., is currently the national standard stereotypes promotion products.
Second, the horizontal single-stage explosion-proof pipeline centrifugal pump product use:
1. Horizontal single-stage explosion-proof pipeline centrifugal pump for conveying clean water and other liquids with physical and chemical properties similar to clean water. It is suitable for industrial and urban water supply and drainage, high-rise building pressurized water supply, garden sprinkler, fire booster, long distance Conveying, heating and cooling cycle, bathroom and other cold and warm water circulation pressurization and equipment matching, the use temperature T ≤ 80 ° C.
2, horizontal hot water pump is widely used in: metallurgy, chemical, textile, paper, and hotels and other boilers hot water pressurized circulation and urban heating system, the use temperature T ≤ 120 ° C.
3. Horizontal chemical centrifugal pump for conveying liquids without solid particles, corrosive and viscosity similar to water, suitable for petroleum, chemical, metallurgy, electric power, paper, food, pharmaceutical and synthetic fiber sectors. -20~C~+120°C.
4. Horizontal pipeline oil pump for conveying oil products such as gasoline, kerosene, diesel oil or flammable or explosive liquid. The temperature of the medium to be transported is 20~C~+120°C.
Third, the horizontal single-stage explosion-proof pipeline centrifugal pump working conditions:
1. Suction pressure ≤1.6MPa, or pump system maximum working pressure ≤1.6MPa, ie pump suction pressure + pump head ≤1.6MPa, pump static pressure test pressure is 2.5MPa, please indicate system work when ordering pressure. When the working pressure of ISWB horizontal single-stage explosion-proof pipeline centrifugal pump system is greater than 1.6MPa, it should be separately proposed at the time of ordering, so that the over-flow part and the connecting part of the pump are made of cast steel material during manufacture.
2. Ambient temperature <40 ° C, relative humidity <95%.
3. The volume of solid particles in the medium to be transported does not exceed 0.1% of the unit volume, and the particle size is <0.2 mm.
Note: If the medium is used with small particles, please specify when ordering, so that the manufacturer can wear a wear-resistant mechanical seal.
Fourth, horizontal single-stage explosion-proof pipeline centrifugal pump product features:
Smooth operation: the absolute concentricity of the pump shaft and the excellent dynamic and static balance of the impeller ensure smooth operation and no vibration.
Drip water does not leak: Carbide seals of different materials ensure that there is no leakage in the transportation of different media.
Low noise: The water pump supported by two low-noise bearings runs smoothly. Except for the weak sound of the motor, there is basically no noise.
The failure rate is low: the structure is simple and reasonable, and the key parts adopt the world-class quality; the matching, the trouble-free working time of the whole machine is greatly improved.
Convenient maintenance: replacement of seals, bearings, easy and convenient.
It occupies more land: the exit can be left, right and up, which is convenient for pipeline installation and space saving.
5. Model meaning of horizontal single-stage explosion-proof pipeline centrifugal pump:
Example: ISW100-160(I)AB
ISW-Horizontal Centrifugal Pump
100-pump inlet and outlet diameter (mm)
160-impeller nominal diameter (mm)
I-flow classification
AB-impeller after first and second cutting
Seven, horizontal single-stage explosion-proof pipeline centrifugal pump maintenance:
(1) Maintenance and maintenance during operation of horizontal single-stage explosion-proof pipeline centrifugal pump:
1. The water inlet pipe must be highly sealed.
2. It is forbidden to run the horizontal pipeline centrifugal pump for a long time under cavitation. .
3. It is forbidden to run the horizontal pipeline centrifugal pump for a long time when the large flow is running.
4. Check the motor current value during the pump operation regularly, and try to make the pump work under the standard.
5, horizontal single-stage explosion-proof pipeline centrifugal pump should be supervised during the operation to avoid accidents.
6, horizontal single-stage explosion-proof pipeline centrifugal pump should be refueled for every 500 hours of operation. The motor power is greater than 11kW and equipped with a fueling device. It can be directly injected with a high-pressure oil gun to ensure excellent bearing lubrication.
7. After the long-term operation of the horizontal single-stage explosion-proof pipeline centrifugal pump, due to mechanical wear and tear, the noise and vibration of the unit should be increased. The parking should be checked and the vulnerable parts and bearings can be replaced if necessary. The overhaul period of the unit is generally one year.
(2) Maintenance and maintenance of mechanical seals for horizontal single-stage explosion-proof pipeline centrifugal pumps:
1. Mechanical seal lubrication should be cleaned without solid particles.
2. Mechanical seals are strictly forbidden to work under dry grinding conditions.
3. The pump (motor) should be driven a few times before starting to avoid breakage of the seal ring caused by sudden start.
Eight, horizontal single-stage explosion-proof pipeline centrifugal pump use:
(1) Starting and running of horizontal single-stage explosion-proof pipeline centrifugal pump:
1. Turn the motor fan blades by hand, the impeller should have no card grinding phenomenon and the rotation is flexible.
2. Move the pump by hand to make the lubricating fluid enter the mechanical seal end face.
3, irrigation and exhaust, open the inlet valve, so that the liquid fully enters the pump cavity, until the entire pipeline is filled with liquid, and to ensure the sealing of the inlet pipeline.
4. The horizontal single-stage explosion-proof pipeline centrifugal pump closes the outlet valve to reduce the starting current. .
5. Turn on the power, click to start to determine the correct running direction, and see clockwise rotation from the fan blade end.
6. Gradually adjust the opening of the outlet valve and try to make the pump work under rated conditions.
7. When the horizontal single-stage explosion-proof pipeline centrifugal pump is in operation, if noise or unusual sound is found, it should be stopped immediately for inspection.
8. The leakage of normal mechanical seal should be less than 3 drops/min. Check the motor and the temperature rise of the bearing is <70 °C. If the value exceeds this value, the cause should be checked.
(2) Horizontal single-stage explosion-proof pipeline centrifugal pump parking:
1. Close the spout pipe valve.
2. Turn off the power and stop the motor.
3. Close the inlet valve.
4. The horizontal single-stage explosion-proof pipeline centrifugal pump should be deactivated for a long time, and the liquid in the pump should be exhausted.
Nine, horizontal single-stage explosion-proof pipeline centrifugal pump installation instructions:
1. The horizontal single-stage explosion-proof pipeline centrifugal pump should check whether the water pump and the motor are damaged before installation. Whether there are any hard objects (such as stones, iron particles, etc.) that affect the operation of the pump in the flow path of the horizontal single-stage explosion-proof pipeline centrifugal pump. In order to avoid damage to the impeller and pump body when the horizontal single-stage explosion-proof pipeline centrifugal pump is running.
2. The weight of the pipeline should not be added to the water pump during installation. There should be separate support bodies to prevent the pump deformation from affecting the running performance and life.
3, horizontal single-stage explosion-proof pipeline centrifugal pump and motor are the overall structure, no need to find the right when installing, very convenient.
4. When the hot water liquid is transported, the foot bolt of the pump base may not be fixed in order to prevent the pump from being subjected to the thermal change of the pipeline. When the pipeline system is in thermal expansion and contraction, the pump can move together with the pipeline.
5. The horizontal flange specifications of the horizontal single-stage explosion-proof pipeline centrifugal pump body are all determined according to the 1.6MPa standard, so the specifications should be the same when equipped with pipelines.
6. In order to prevent the impurities from entering the horizontal single-stage explosion-proof pipeline centrifugal pump and block the flow channel affecting performance, a filter that is 3-4 times larger than the cross-sectional area of ​​the suction pipe should be installed in front of the inlet of the horizontal single-stage explosion-proof pipeline centrifugal pump.
7. If the discharge line is installed with a check valve, it should be installed outside the gate valve.
8. Horizontal single-stage explosion-proof pipeline centrifugal pump is used for suction strokes. It should be equipped with a bottom valve, and there should be no excessive bends in the inlet and outlet pipelines, and there should be no leakage or air leakage.
9. For the convenience of maintenance and safety of use, install a regulating valve on the inlet and outlet pipes of the horizontal single-stage explosion-proof pipeline centrifugal pump and install a pressure gauge near the outlet of the horizontal single-stage explosion-proof pipeline centrifugal pump to ensure The ISWB horizontal single-stage explosion-proof pipeline centrifugal pump operates within the rated range to ensure the normal operation and service life of the horizontal single-stage explosion-proof pipeline centrifugal pump.
10. After the installation, the horizontal single-stage explosion-proof pipeline centrifugal pump drives the pump shaft, and the impeller should have no friction and jam.
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